Hülsen verjüngen - Rundknetmaschine  RK25CNC

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  • Ø 3 – Ø 25 mm compressible
  • up to Ø 1 mm wall thickness machinable
  • repeat accuracy 0.03 mm
  • moulding cycle approx. 3-8 sec.
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Machine setup财神争霸快三平台

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  • basic module for the reception of all functional components consists of:
  • base panel with vertical assembly block
  • drive system: 2 servomotors with toothed belt discs/toothed belt (2 CNC axes)
  • recirculating ball screw with screw nut and double thrust bearings, adaption to shaft guide of cone ring for infeed of tools
  • main ball screw mounted free of play by means of spring system for reception of tool holding disc
  • includes protection cover with gas spring, handle and security sensor
  • swaging head can be equipped with 6/8/12 dies
  • servo drive enables exact control over driving parts

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  • manually with longitudinal slide to admit straining module. Driven by crank and trapezoidal thread spindle TR24x5. Positioning with help of counting module.
  • motor-driven with longitudinal slide to admit straining module. Driven by servomotor and trapezoidal thread spindle TR24x5.

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  • draw tube with chuck reception and end cone fitted on positioning unit
  • a standard chuck is used for the straining of the work piece
  • chuck geometry is adjustable to work piece
  • position of component part in chuck can be adjusted with the help of a stopper
  • stopper available with parts sensor
  • chucking power adjustable by motor current

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  • protection door at front of swaging head; easy insertion of parts guaranteed
  • front protection also available with light grid
  • includes protection cover with gas spring, handle and security sensor over drive system
  • emergency stop immediately stops all movements

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  • VIPA Speed7 SPS with user panel Siemens TP700 comfort
  • parameterisation and user software installed
  • process parameter for all three grooves per data set can be freely parameterised
  • control cabinet installed into frame
  • additional buttons for start, stop and emergency stop
  • pedal button for release of forming process by operator
  • data sets selectable via user panel (by means of bar code scanner if desired)

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  • data display on user interface
  • calibration instructions are set up and selectable at all times via button
  • standard databank for product specific parameter with 50 data sets (expandable up to 4,000)
  • 3 access levels for machine control (user, service and administrator)
  • language can be chosen as requested (default German and English, other languages with extra charge)

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  • holds all machine components
  • standing work station, length x width x depth approx. 1,010 x 1,010 x 890 mm
  • working height approx.. 1,123 mm
  • 4 rotatable wheels, 2 with locking brake
  • welded and coated steel frame, colour can be chosen as requested
  • desk top made of steel or wood

Optional components – additions财神争霸快三平台

财神争霸快三平台

  • swaging tool is opened; chuck in position for insertion
  • component part is inserted manually into chuck/gripper
  • position of component part is registered by sensor, chuck/gripper closes
  • close protective door or take hands out of light grid
  • swaging jaws move into pre-defined position and open; swaging tools turn by 360° (number of jaws x2)
  • swaging process is repeated depending on program, until final diameter is achieved
  • chuck/gripper opens automatically
  • component part can be taken out of machine
  • swaging time depending on diameter 4 - 10 sec.

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  • data set selection via handheld barcode scanner
  • 1D or 2D codes
  • with rack
Handheld barcode scanner

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  • product adapted insertion handle with insertion flange for easy concentric positioning
  • optional ø 25,30 or 35 mm
  • with release magnet PSEN
Product specific insertion aid

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  • load cell in toggle lever calculates load in lever
  • graphic display of loads on separate measuring device
  • OK and NOK evaluation
Load-displacement monitoring

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  • desktop mounted on height adjustable legs
  • height adjustable up to 300 mm
  • 4 rotatable wheels, 2 with locking brake
Height adjustable frame

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  • software for reading process data from SPS, e.g. current operator
  • storage and back-up of any selected data from OP on server/individual PC
  • data collection controllable in different modes (cyclic, change in value etc.)
  • connection of machine to company network via TCP/IP-address
  • reading of data in different formats, e.g. *.csv, access, mySQL etc.

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  • transport to customer is carried out by Fichter formtec GmbH
  • setup and start of operation carried out by Fichter formtec GmbH
  • instruction approx. 2 hours on customer’s premises
  • production support approx. 1 hour on customer’s premises
  • plus travel expenses

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  • machine can be adjusted according to requirements
  • integration of machine into entire machine complex possible
  • cutting-off of component parts with circular knives (replace roll-forming rollers)
  • further alternatives possible

Machine documents财神争霸快三平台

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  • user and maintenance manuals
  • lists of parts, spare parts and working parts (item number + name + photo)
  • electric diagram
  • specimens: 1 x paper, 1 x CD; language: German or English
  • production drawings of parts and source codes of software are not included
  • transfer of documentation after starting of machine

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  • hazard analysis is carried out and documented
  • machine / unit delivered with CE mark